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AAA Air Support – Roll Forming Original Equipment Manufacturer

At AAA Air Support, we specialize in producing roll form aerospace parts. The process of roll forming uses a coil or strip of metal that is continuously passed through shaping rollers and dies to form a desired profile.

Our manufacturing capability allows us to produce aerospace roll form sections up to 75 feet in length. We have the flexibility to create custom, “one off” sections or higher volume production runs. Our roll form parts can be produced with several grades of aluminum, steel, or titanium with consistent tolerances kept as close as +/- 1 degree.

The following parts can be manufactured to any length or quantity required, as well as in any alloy and temper of material.

BAC 1489-360

MATERIAL: 

VARIOUS ALUMINUM ALLOY

MATERIAL SPECIFICATION:

UNK 

TOLERANCES:

PER BAC1480

SAMPLE CALLOUT:

ANGLE, MISCELLANEOUS, ALUMINUM. FORMED BAC1489-

BOEING 737-700

BAC 1498-156

MATERIAL:

ALUMINUM ALLOY CLAD 7075-0, HT-T6

MATERIAL SPECIFICATION:

QQ-A-250/13, AMS-QQ-A-250/13

TOLERANCES:

CHGD TOL PER PROJECT REQ

SAMPLE CALLOUT:

CHANNEL – HAT SECTION, FORMED 

BOEING 737 BODY

BAC-1489-248 REINFORCED ANGLE

MATERIAL:

7075-0 ALUMINUM

MATERIAL SPECIFICATION:

AMS-QQ-A-28

TOLERANCES:

FORM PER BAC 1480 FOR TOLERANCES NOT SHOWN

SAMPLE CALLOUT:

FORMED ANGLE ACUTE

BOEING B-5C A/C BODY

SS1512 Sikorsky Z Section

MATERIAL:

ALUMINUM ALLOY ALCLAD 7075-T6

ALUMINUM ALLOY ALCLAD 7075-T62

MATERIAL SPECIFICATION:

QQ-A-250/13, AMS-QQ-A-250/13

QQ-A-250/5, AMS-QQ-A-250/5

TOLERANCES UNLESS OTHERWISE SPECIFIED:

ANGULAR +0° 30’

LINEAR (EXCEPT HOLES) .XX + .03, .XXX + .010

HOLES PER SS5100

EXAMPLE OF CALLOUT:

SS 1512 SA

SS1512CM3CL

SS 1512CM3BA

LS 160 Lockheed J Section

MATERIAL: 

2024-T36 CLAD ALUMINUM ALLOY (LS 160-4)

2024-T3  CLAD ALUMINUM ALLOY (LS 160-2, LS 160-1)

MATERIAL SPECIFICATION:

QQ-A-250/5

TOLERANCES NOT SHOWN TO CONFORM TO FED-STD-245

Aerospace Roll Form and Stringers

AAA Air Support is one of the largest roll forming operations dedicated to aerospace materials in the United States, employing continuous forming technology in a variety of products.

As a dominant manufacturer of roll formed products and aircraft roll form stringers for over 10 years, we understand aerospace manufacturing and what it takes to succeed: flexibility and being responsive to our customers’ needs.

Our Value Add Services

At AAA Air Support, we go beyond supplying aerospace-grade metals. Here’s how we deliver exceptional value to meet your specific needs.

Precision Cut-to-Size and Shearing Capabilities

Using advanced equipment, we provide custom cut-to-size services for aircraft extrusion aluminum and other metals. Our precision ensures that each piece aligns perfectly with your design, maintaining the highest quality standards.

Reliable Just-in-Time Delivery

When time is critical, we’ve got you covered. Our robustly maintained inventory allows us to meet Just-In-Time (JIT) delivery requirements, ensuring your production schedules stay on track without disruptions.

Competitive Value Pricing

Your budget matters which is why we prioritize offering highly competitive pricing without compromising quality. At AAA Air Support, delivering customer-focused value is our top priority.

Proactive Supply Chain Management

Our deep industry expertise allows us to integrate demand forecasting with supply planning. This forward-thinking approach guarantees precise accuracy on having the materials you need, exactly when expected.

Quality and Safety Assurance

We are committed to the safety and quality of our products because lives depend on them. By proactively addressing risks, we consistently meet and exceed the stringent standards of our quality system within the aerospace industry.

Flexible Stocking Solutions

Our tailored stocking programs are designed to support your project requirements. From managing inventory to producing and maintaining specialized components, we streamline the process to support your projects seamlessly.

Partner with AAA Air Support for unparalleled expertise, reliability, and value in aerospace metals.

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